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Everything You Need To Know About Honeycomb Panels

Updated: Dec 4, 2023

The country's economy is overgrowing, and so is the infrastructural industry. Developing high-end structures across the country has increased the popularity of green construction materials such as aluminium composite panels and honeycomb panels. We will be discussing honeycomb panels and the various applications, types, and other specific details.


Honeycomb panels are strong and lightweight construction materials that are commonly employed in the external cladding sector. The hexagonal interior of the panels, which is reminiscent of honeycombs, gives the panels their identity. Honeycomb panels can be flat or curved, depending on how the panels are used and the high specific strength required. Among all other types of honeycomb panels, aluminium honeycomb panels are the most widely used panels in the building construction industry.


An aluminium honeycomb panel is a sandwich panel designed after a natural hexagonal honeycomb. The honeycomb panel is coated with polyester or fluorocarbon. The rippling-free and self-cleaning features of fluorocarbon make it appropriate for outside panels, whereas polyester coating is more evident in interior wall panels.


Advantages of Honeycomb Panel Materials

The shape and structure of these panels help in maintaining strength and rigidity. The hexagonal shape of the honeycomb panel creates structures that transmit stress uniformly, making hexagonal structures mutually supporting. Honeycomb panels can endure high winds as well as shocks like earthquakes. Another advantage of honeycomb panels is that the hexagonal designs allow the panels to pack more structural cells in an area. They are lightweight in nature and are of lower density, providing them with structural stability. The panels are light because they require fewer materials but cover a larger surface. As a result, the panels are lightweight and simple to install.


Different Types of Honeycomb Panels

Aluminium Honeycomb Panels

Aluminium honeycomb panels are a form of a composite sandwich panel having a honeycomb core and two outer shells. These composite panels are stiff but have a high strength-to-weight ratio. Aluminium honeycomb panels are corrosion resistant, have high-temperature performance, and are fire resistant. These panels will not absorb moisture and are hence fungus resistant. Furthermore, the honeycomb material has great thermal efficiency, which means it works well in settings with rapid and significant temperature changes.


Nomex Honeycomb

Nomex honeycombs are made out of Nomex paper. This paper is made from meta-aramid sheets that have been impregnated with thermosetting phenolic resin. The Nomex honeycomb panels are extremely strong and fire-resistant. These panels are frequently used in aircraft interiors.


Thermoplastic Honeycomb

These are recyclable materials and are lightweight in nature. The ABS (Acrylonitrile Butadiene Styrene) provide a stiff structure to the sheets. It is a hard substance with a high surface hardness and impact resistance. The material is pliable and strong, and it can be deformed without breaking. It is malleable and stretchy. The material is very insulating and electrically resistant.



Why is Aluminium Honeycomb Panel Mostly Preferred?

  1. The aluminium layer of the panels makes them lightweight and easy to install. They have very low density. They are used in aerospace engineering because of their structural stability.

  2. The shape and structure of the product are connected in the same way as the I-beam is connected making them withstand maximum stress.

  3. Aluminium, being a good conductor of sound and heat, is shaped in the honeycomb structure which makes it a good insulator of heat and sound.


Conclusion

Since designers and architects have found a solution to the building curtain wall industry, the use of aluminium honeycomb panels has been the most widely preferred material for high-end structures. Check out the best and leading manufacturer of aluminium honeycomb panels to get an aesthetic and long-lasting experience.


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